Factories for the production of blankets and pillows. Industrial and custom manufacturing of pillows as a profitable business. % natural lie
Ekaterina Alexandrovna Vasil about the company TM Bivik
Manufacturer rating:
I purchased Bedelka 37 KPB Madonna through the online store and was terribly upset with the purchase! I want to contact the head of TM Bivik. Why in Photoshop give gloss to the product, if in reality this is not at all?! The color of the product does not match the declared, the colors are dirty, the color of the pillowcases does not match the picture at all. A fabric claimed to be satin turns out to be poplin at best. What looks like satin in a noble color in the picture, in reality turns out to be a dirty gray dyed fabric with gaudy Turkish cucumbers on the bottom of the product. There are no complaints about the quality of tailoring.
Marina66 about dress up37
Manufacturer rating:
The guys helped with the sewing of a batch of pillowcases, they worked quite quickly. The quality and price pleased. My customer was satisfied.
face about the company OOO "Sonya Podushkina"
Manufacturer rating:
I accidentally found a site on the internet - I decided to take a chance - to order a batch of double-thread bag bags.
Honestly, I was a little afraid, because. we are not in Moscow, and it is difficult to control. The production manager agreed with us pilots on whatsapp! The bags arrived on time.
The bags are just amazing! The seams are even, the cord is neat, the fabric is good, dense, nice to look at, they also ordered the application.
I am now ordering my third edition.
Lidia about the company OOO TIGO-TEX
Manufacturer rating:
I bought 4 sets called "Satin Peach" and 2 sets "Washed Cotton". seduced by cheap price and nice packaging.
The saleswoman and the answer to the question "Why such a low price?" answered that the firm is new and the prices are to attract new buyers.
The kits say "100% satin", but in fact it is PE even without cotton.
The price is low, but the composition is a scam. With such a manufacturer and seller, you need to sue. Thrown away money. The kits have a place in the country or in the village, where it will not be a pity to get dirty or tear.
I DO NOT RECOMMEND buying bedding from this manufacturer. Fraud and disappointment!
Bulky pillows and thick woolen blankets are gradually losing their popularity. Traditional natural materials, which have certain disadvantages, have given way to more modern raw materials, as well as cheap synthetic fillers, which have many advantages. As a result, the process of manufacturing bedding was greatly simplified and automated, which made it possible to reduce the cost of organizing our own production.
Textile business in our country is a profitable investment. Bed linen has always been in high demand. Blankets and pillows are purchased by all people, regardless of their financial situation. This product, unlike other textile products, does not depend on fashion trends, which allows you to avoid unnecessary costs for attracting designers to its development. The main changes may concern only the filling of bedding, which does not require the modernization of production equipment. According to research data, the textile industry produces about 40% of the total volume of products manufactured in the industrial sector.
To create a garment production for the production of bedding, you will need a room with an area of about 100-150 square meters. meters. Keep in mind that blankets and pillows are a fairly large, albeit lightweight product, so in addition to the workshop, you will need separate rooms for warehouses for finished products and consumables.
Of all bedding products, blankets are the most difficult to produce. As a rule, blankets are purchased for a long time, so consumers place strict requirements on their quality. The Russian market offers a wide selection of blankets that differ in season (lightweight summer, demi-season for autumn and spring, insulated winter), density, size (children's, one and a half, double), filler. Blanket sizes may vary depending on what standards are adopted in a particular country.
For example, in our country there are double blankets of the following sizes: euro (200 x 220 cm), which is most common throughout the world, "English" or "Soviet" size (175 x 205 cm), which is very popular in our country, euro-maxi or king - size (220 x240 cm). Slightly less common are double blankets measuring 180 x 210 cm. In Germany and Italy, for example, square blankets measuring 200 x 200 cm are the most common. Standard sizes one and a half blankets - 143 x 215 cm and 150 x 200 cm. Baby blankets are available in sizes 110 x 140 cm, and blankets for newborns are 120 x 120 cm. In addition, models of non-traditional shapes and sizes can be found on sale - round, oval of various diameters. But in most cases they are made to order, as they are only suitable for certain beds.
The assortment of the manufacturer of blankets should include models for different seasons. So, for example, summer blankets are the lightest. Demi-season ones are a little warmer. They are used in the spring and autumn seasons. Winter blankets are considered the warmest. Often, such models are labeled, depending on their warming properties. For example, one dot might represent lightweight duvets for the warm season, and five dots for the cold season. The warming qualities of a product depend on the density and type of material from which it is made. And the latter determines the price of the product.
There are the following types of blankets: blankets with open wool (from dressed skins, winter and summer woolen blankets and blankets), blankets with filling (cashmere, camel, merino, silk, double silk, fur and lyocell), synthetic blankets (polyester, polyester, acrylic).
The most common in our country are blankets with fillers. And the most expensive among them are cashmere products, which are made from a rare natural material, harvested by hand. Cashmere fabric is pleasant to the touch, perfectly retains heat, does not cause allergies and is practical to use. In second place are “closed” blankets with camel hair. This raw material consists of coarse hairs and a soft undercoat. For the manufacture of bedding, both harder wool (usually sheared from adult animals) and softer wool with a large admixture of fluff are used (it is collected from non-working camels, and it costs much more than hard wool). First camel hair is combed and then quilted with the top and bottom layers of fabric. In both cases, the creation of one blanket requires a lot of wool, which causes its high cost. The advantages of such products lie in their good warming qualities. Merino lambswool blankets are just as warm and slightly less light, and they cost less than camel wool blankets.
Quite often, in the production of woolen blankets, the technology of thermal bonding of wool is used. The raw material is coarser wool, which is cheaper than fluff. It is mixed with synthetic pile. Then the resulting layer is driven between two heated shafts. Under the influence of high temperature, the synthetic material melts and reliably “glues” the woolen villi, turning the base into a woolen layer. Some manufacturers skimp on virgin wool and make blankets using thermal bonding technology, which are mostly made of synthetics.
Down duvets are made from natural down of white or gray geese, goose or duck down. The most stringent requirements are imposed on products made of down. They must fully comply with Russian GOSTs. For the production of down bedding, raw materials are first collected. The down of white geese is more valued, as these birds live in colder regions and have denser plumage.
For the production of products of a high price category, pure goose down of intravital plucking is used without the admixture of fine feathers. After the raw material has been collected, it is sorted by down content and sometimes by color, and cleaned. During the pre-cleaning process, stiff flight feathers and the remnants of the wing liner, crushed feathers and feathers without an awn are removed from the raw material.
The sorted pen is washed, treated with an antistatic agent and disinfected in a special solution. It includes shampoos for washing down feathers, which remove grease and prevent feathers from falling off. Then they are rinsed, squeezed in a centrifuge and dried in a damper at a temperature of about 90 degrees Celsius. This is necessary in order to remove all living organisms from the plumage of birds, pathogenic viruses and bacteria. This stage is carried out extremely quickly, since the pen cannot withstand prolonged exposure to high temperatures and may deteriorate. Immediately from the cooling chamber, the feathers are sent for sorting, where they are divided into fractions. In modern factories, this process is automated.
Then the batch of raw materials undergoes laboratory technical control, as a result of which the quality of the filler is checked. The proportions in which it is mixed are determined by the requirements of GOST. After sorting, the finished mixture, checked by specialists, enters the stuffing shop for filling into cases. Small manufacturing companies prefer to buy ready-made mixtures from suppliers, do not carry out laboratory quality control of the stuffing of their products, save money on rent by renting a smaller area.
The duvet cover is made from natural strong fabrics that are well breathable and absorb moisture. On the other hand, they do not allow fluff to get out of the case. Most often, such covers are sewn from satin, knitwear, cotton with the addition of lyocell, batiste, silk or jacquard using a special line with an inner edging that prevents fluff from penetrating out. After filling the covers, the almost finished blanket is sent to the sewing production.
According to the sewing method, the following types of blankets are distinguished, which do not depend on the type of filler: cassette, quilted and karostep. The most reliable are blankets with a cassette assembly type, which, as mentioned above, are sewn together in separate sections (cassettes). Each filler cassette is insulated from the rest, which allows you to hold the "content" without letting it lose its shape or clump inside the case. Karostep trim looks like a design or decorative pattern on the surface of a quilt at first glance, which is why it is also often referred to as pattern stitch.
The main disadvantage of this sewing method is that the filler can come out through the holes that remain on the fabric after the needles. The quilt is quilted with a stitch on special machines, which prevents it from being knocked down to the corners. There are two main ways of quilting - square and parallel stitches. A blanket quilted in the form of squares is considered to be of higher quality and more durable than a product sewn with parallel stitches. At the last stage, the blankets are packed in thick polyethylene bags, where labels are also inserted, and sent to the warehouse.
Such a natural and eco-friendly filler like bamboo or eucalyptus fiber. These materials perfectly pass air, absorb moisture, hypoallergenic, do not collect dust, have antistatic and antibacterial properties and increased wear resistance. Of course, bamboo fiber (like eucalyptus) is not extracted from a plant in its pure form.
First, the soft core is removed from the stalk, which is subsequently treated with steam and pressure, as a result of which cellulose is obtained. For production, only raw bamboo is used, not older than 3-4 years. The resulting cellulose is processed into yarn, from which the bamboo fabric is woven. For sewing covers of inexpensive blankets, including those with bamboo filler, teak is used - a dense fabric of plain weave type, which does not allow the filler to migrate outward. In more expensive types of blankets, satin is more often used - a fabric with diagonal threads and less often other, more exotic types of fabrics (for example, from the same bamboo fiber).
Another natural material that is used to fill pillows and blankets is silk. One can list its advantages for a long time, including hypoallergenicity, resistance to creasing, the ability to prevent the formation of fungus, the reproduction of pathogenic microbes and dust mites, etc. The only drawback of silk as a filler is its high price. As a rule, two types of silk fiber (silk) are used for bedding - mulberry and tussah. Strictly speaking, only the Mulberry variety can be called true mulberry silk. This silk has three quality classes A, B and C. The best material is class A, which is also called long-staple mulberry silk.
Sometimes as a filler silkworm of a wild silkworm, which lives in natural conditions, is used. This kind of silk is called tussah. The cocoons of this silkworm are reddish-brown in color and require bleaching, as a result of which the structure of the silk is broken and its best qualities are lost.
High-quality silk blankets are handmade. First, small silk blanks are stretched to right size, and then layers of fabric are laid on them crosswise. About 50 layers of silk fabric are used for a summer Euro-maxi size blanket weighing 1200 grams. Long-staple, evenly laid silk forms a homogeneous, durable mass, which is sewn to the blanket cover. Quilted silk blankets are cheaper, as they are filled, as a rule, with Tussa silk, and are not sewn by hand, but with the help of machines.
Synthetic blankets, unlike wool and down products, are hypoallergenic, durable, light and compact. They are made from cheap materials, which leads to their low retail value. But there are also disadvantages. The synthetic winterizer, which is often used as a filler for blankets, does not fall off and does not form lumps. However, this material is practically non-hygroscopic and poorly breathable. Under such a blanket, the body does not "breathe", and you can sleep under it only in very cold rooms. Polyester material of a new generation (holofiber, comforter) is more expensive than synthetic winterizer, but maintains the temperature well, passing air and not accumulating dust.
One of the main specialists in the production of such products is a technologist. The process of making high-quality pillows and blankets has many nuances, and it is very difficult to find masters of their craft. Therefore, most companies are abandoning the idea of organizing a full production cycle, purchasing ready-made raw materials on the side. They themselves only sew covers for products, fill them and pack them.
For the production of bedding, you will need special equipment. You may need cutting tables or machines, edging equipment, a worktable for hooping blankets, a trimming machine, an edge trimmer, a 45 degree rewinder, a program-controlled quilting machine for blankets, a machine for processing polyester fiber into filler for pillows and duvets, duvet dosing machines, feather pillow bactericidal plants, down sorting machines, duvet filling dosing machine, duvet sheet production line, packaging machines, etc.
exact list necessary equipment depends on the types of products you will produce. You can buy both new and used equipment. The minimum set for the production of products of 2-3 types will cost 1 million rubles. Sewing equipment for the manufacture of bedding is produced in Russia, China and Europe.
In addition, there is an opportunity to purchase a ready-made tailoring business. So, for example, the production of mattresses, pillows and bed linen with a promised monthly profit of 300 thousand rubles and an average monthly turnover of 3 million rubles with a total staff of 20 people is offered for sale at a price of about 10 million rubles. Such production has lines for the production of blankets, pillows, mattresses, cutting equipment, sewing machines and overlockers. The leased area for such a workshop is about 350 square meters. meters at a rental price of 40 thousand rubles per month plus monthly utility bills in the amount of 10 thousand rubles. The salary fund for a staff of 20 people is 150 thousand rubles a month. The production of only bedding (without mattresses) will cost 1.5-2 million cheaper. However, with such production volumes, it is recommended to produce not only blankets and pillows, but also to sew bed linen, including sheets, pillowcases, duvet covers, mattress covers, etc. In this case, the payback period for production with a high profitability of up to 50% is about three years.
Lily
Sysoeva
- portal of business plans and guidelines
TECHNOLOGICAL PROCESS FOR MANUFACTURING BLANKETS
CAMEL WOOL
The most commonand in our country are blankets with fillers. One of which is camel wool. This raw material consists of coarse hairs and a soft undercoat. For the manufacture of bedding, both harder wool (usually sheared from adult animals) and softer wool with a large admixture of down (it is collected from non-working camels) are used. Wool comes to the enterprise in compressed bales, having previously passed through the process of cleaning and disinfection.
The raw material comes with an accompanyingand documents - a veterinary certificate confirming the quality of raw materials. Before starting work at the enterprise, wool passes an input control, after which the raw material is mixed, combed, and subsequently a layer is made, which is rolled up into a roller. The density of the finished layer is periodically checked.
In the production for the manufacture of camel wool blankets, teak fabric (100% cotton) is used. The fabric comes in rolls, with an accompanyingand documents - quality certificate. Before starting work, the fabric is checked for compliance with the density (140-145g / m2), for defects and defects. After verification, the fabric goes into production.
For the manufacture of classic blankets - the fabric is taken to work in the cutting room. Covers for blankets are cut from it. Then the cut goes to the sewing shop. Here qualifiedThe seamstresses assemble a semi-finished product from parts, which later goes to the stuffing and stitching workshop. At the next stage, the cover is stuffed with raw materials (a finished layer of appropriate density), evenly distributing over the entire area.
The stuffing hole is sewn up and transferred to the quilting machine, where the semi-finished blanketthe cat is fixed in the hoop and the equipment is started, on which the blanket is stitched (the connection of the filler with the upper and lower layers of fabric) with a given pattern. After stitching, the quality of the blanket is checked and sent for packaging.
For the manufacture of lightweight blankets, the fabric is wound on bobbins, which are subsequently installed on a multi-needle quilting machine and, passing a filler (of a certain density) between two sheets, form a quilted double-sided fabric.
At the next stage, this canvas is cut to size and edged onto a special. machines "SEIKO" and "Durkopp Adler". Next, the blanket is tested for quality and packed. The packaging is also produced by our company.
